This document is a supplement
to the Operating & Maintenance
Instructions for the engine that
powers this on-board generator.
Read and follow all Safety Information and Instructions
before first use of this product. Keep these instructions for
future reference.
This POWERLINK system includes the engine, an inverter,
and a Ground Fault Circuit Interrupter (GFCI). The GFCI is a
receptacle which protects against electrical shocks. A GFCI
detects ground faults.
Failure to follow instructions could result in serious injury
or death. The safety alert symbol is used to identify safety
information about hazards which can result in death,
serious injury, and/or property damage.
If a ground fault is detected, the GFCI will interrupt the circuit
when it detects a difference in electric current. One type of
ground fault occurs when electricity flows through a person to
an earth ground instead of following the normal safe path.
DANGER indicates a hazard which, if not avoided, will
result in death or serious injury.
Please be aware that the GFCI is not fail proof. Most brands are
susceptible to failures from power surges such as nearby
lightening strikes. For this reason and for your protection,
Briggs & Stratton makes the recommendation that the GFCI
gets tested before every use of the POWERLINK system. If
found to be defective, it must be replaced by an Authorized
Service Dealer before further use.
WARNING indicates a hazard which, if not avoided, could
result in death or serious injury.
CAUTION indicates a hazard which, if not avoided, might
result in minor or moderate injury.
Also, please note that the GFCI does not protect from serious
electrical shocks resulting from contact between the system
neutral (white wire) and the “hot lead” (black wire). See listed
warnings within this document for further clarification on
hazards and how to avoid them.
CAUTION, when used without the alert symbol, indicates
a situation that could result in damage to the engine.
The POWERLINKE Operating Instructions
contain safety information to:
SHOCK indicates a hazard which, if not avoided, could
result in death, serious injury, and/or property dam-
age.
• Make you aware of hazards associated with the
POWERLINK On-Board Generator System.
• Inform you of the risk of injury associated with those
FIRE indicates a hazard which, if not avoided, could
result in death, serious injury, and/or property da-
mage.
hazards, and
• Tell you how to avoid or reduce the risk of injury.
HOT SURFACE indicates a hazard which, if not avoided,
could result in death, serious injury, and/or property
damage.
TOXIC FUMES indicates a hazard which, if not avoided,
could result in death, serious injury, and/or property
damage.
Need assistance?
for information.
SEVERING OF HANDS, OR FINGERS indicates a
hazard which, if not avoided, could result in death, or
serious injury.
Or call, 1-800-233-3723, (U.S.A. and Canada)
to hear a menu of pre-recorded messages
offering engine maintenance information.
SEVERING OF FINGERS indicates a hazard which, if not
avoided, could result in death, or serious injury.
PRINTED IN U.S.A.
Copyright 2004 by Briggs & Stratton Corporation
FORM NO. 275214-1/04
WARNING
WARNING
Running the POWERLINK On-Board Generator System
The POWERLINK On-Board Generator System produces
electricity that could result in death, serious injury and/or
property damage if proper precautions are not followed.
produces heat.
Severe thermal burns can occur on contact.
Avoid contact with hot surfaces, such as the inverter.
Never handle any kind of electrical cord or device while
standing in water, or while barefoot, or while hands and/or feet
are wet.
Do not operate unit:
DANGER
• in rain.
• if electrical cord or device, which is plugged into the GFCI
receptacle over heats.
• if electrical output is lost.
• if flame, spark or smoke is observed while unit is running.
The engine used in the POWERLINK On-Board
Generator System gives off carbon monoxide, an odorless,
colorless, and poisonous gas.
Maintain and use proper sized electrical cord sets and exten-
sion cords per electrical device specification. Use cords rated
for no less than 15 amps.
Breathing carbon monoxide can cause nausea, fainting, or
death.
Use cords which are in good condition. Never use worn, bare,
frayed or otherwise damaged cord sets.
Avoid contact with bare wires, terminals, and damaged cords.
Never run POWERLINK On-Board Generator System in an
enclosed area, even if doors or windows are open.
Keep extension cord lengths at minimum possible length. Long
extension cords draw additional power.
THE POWER IN POWERLINK
POWERLINK OPERATING
INSTRUCTIONS
The POWERLINK On-Board Generator System will operate
continuously at 1000 watts output, and up to 1500 watts for brief
periods. Operating at loads above 1000 watts continuously may
trigger the POWERLINK system to reset and halt the electrical
output needed to power the load. The system produces 120 volts, 60
cycle AC electrical power. Prior to connecting any electrical device,
ensure compatibility of operating voltage and frequency
requirement.
[1] Start the engine and set the desired engine speed.
[2] No load should be applied to the engine, (Power-Take-Off
should be disengaged) and the parking brake must be
LOCKED. If these are not done, the POWERLINK system
will not operate.
[3] Actuate the POWERLINK reset switch. Move the reset
The POWERLINK system output remains 120 volts throughout the
entire engine speed range. Output wattage increases with engine
speed. Select the engine speed that will power the electrical device
satisfactorily without triggering the POWERLINK reset.
switch to the OFF position and then return it to the ON position.
[4] Plug the electrical device into the GFCI receptacle and start
device. See also, Applying Device Load.
[5] Any time the engine stops, for any reason, the POWERLINK
reset switch must be actuated. Follow the steps outlined
above. See also, Electrical Operating Power Loss.
CAUTION: Damage may result if the equipment
operates outside of a +/–10% voltage variation from the
rated voltage of 120V.
Applying Device Load
Resetting the POWERLINKE System
The electrical device requiring power should not exceed the capacity
of the POWERLINK system (See The Power in POWERLINK). It
is recommended that all electrical devices and extension cords
plugged into the GFCI receptacle have a three prong terminal. If
using more than one electrical device, plug-in and start the higher
rated load first.
[1] Turn off any device or appliance that was in use prior to the loss
of electrical operating power.
[2] Verify if the RESET button on GFCI receptacle has not been
tripped.
Note: The RESET button will pop out if tripped. To
restore, press the RESET button.
WARNING
[3] The engine must be running and the parking brake must be set.
Unintentional start-up can result in
entanglement, traumatic
amputation, or laceration.
[4] Actuate the POWERLINK reset switch. Move the reset
switch to the OFF position and then return it to the ON position.
For the operators safety, there is a two second delay in power
to the GFCI receptacle after reset.
• Always ensure the device being plugged into the system is
OFF before connecting it to the GFCI receptacle.
TESTING THE GFCI
• Check device being connected for bare wires, or frayed
electrical cords.
To ensure proper operation, and avoid injury the GFCI receptacle
should be tested before every use.
Types of products (requiring 1500 watts or less*) that could be
powered by the POWERLINK system:
[1] Have the POWERLINK system running and the power reset.
[2] Plug in a lamp or radio for verification that electrical power is
present.
Hedge trimmer
Refrigerator
Hand tools
Television
Radio
Circular saw
Furnace Blower
Chain saw
Sump pump
Computer
Lighting
Freezer
String trimmer
Edger
[3] Press the GFCI TEST button in order to trip the system and
stop the flow of electricity.
[4] If the device is still being powered, the GFCI is not working
properly. Seek an Authorized Service Dealer.
[5] If the power goes off, the GFCI is working properly. To restore
power, press the RESET button.
*Always confirm the product’s power rating before plugging into the
POWERLINK system.
CAUTION: Do not connect a battery charger, or charge
batteries from POWERLINK. This could cause
damage to the battery charger or the POWERLINK
system.
SERVICE AND MAINTENANCE OF
POWERLINK SYSTEM
Repairs to the POWERLINK
system and wiring must be done by
an Authorized Service Dealer. All
electrical components and wiring
must be in the original position when
the repair is complete.
WARNING
Electrical Operating Power Loss
The POWERLINK system has safety features to protect the
system and the operator. The electrical output of the POWERLINK
system will shut down at any electrical overload caused by
temperature or a system overload.
On an overload, the reset opens and disconnects electrical power to
the GFCI receptacle, tripping the system. A manual reset switch,
located on the tractor, has been installed to reset the electrical output
of the POWERLINK system. Once reset, operating power is
returned and the work load can be reconnected.
The GFCI must be replaced with the appropriate parts listed in UL
Standard 943, Class A and conforming to N.E.C. requirements.
Units built before an engine date code of 040201 must be
replaced with Eagle GFCI p/n GF15BK (B&S p/n 699146).
If the system continually trips, causing the operator to reset,
increase engine speed. If engine is running at top speed and the
system is still tripping, the system is being overloaded. Decrease the
load.
If power does not resume after reset, it may be a thermal overload.
Wait 15 minutes before actuating the reset.
The electrical operating output will also cease if there is a ground
fault. The GFCI receptacle will trip to protect the operator. See also,
Resetting the POWERLINK System.
Units built after an engine date code of 040131 must be replaced
with Hubbell/Bryant GFCI p/n GF53BKA (B&S p/n 790239).
Care must be exercised when
removing and installing the engine
flywheel. The force of the flywheel
magnets is extremely high and they
WARNING
will rapidly draw the flywheel to the
Do not perform any modifications to
engine. Hand and/or finger injury can
the
POWERLINK
On-Board
WARNING
result. A lift must be used to remove and install the flywheel.
Always consult an Authorized Briggs & Stratton Service Dealer on
the service of this engine.
Generator System, the inverter, or
the GFCI receptacle.
Never tamper with engine governed
speed.
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